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AL115 Series RATIO 3 to 100 Extra High Precision Helical Gear Planetary Gearbox For CNCs And Various Industrial Automation Applications
1. Products Overview
AF Series and AL Series helical gear planetary geaboxes performance are the same, and the main differences are the output installation flange types different,which meet the requirements of various applications.
Kaifull PRMCAS extra high precision AL155 SERIES helical gear planetary gearboxs are widely used in high-end industrial automation fields and greatly appreciated by our customers worldwide.
Kaifull PRMCAS Helical Gear Planetary Gearbox Industial Automation Applications
Machinery manufacturing: Helical gear planetary reducer can be used to drive and drive various rotor components on the machine tools, such as lathes, milling machines, grinding machines, etc.
Packaging machinery: Helical gear planetary reducer can be used to drive the driver of various packaging equipment such as sealing machines and printers to achieve efficient and accurate packaging movements.
Textile machinery: Helical gear planetary reducer can be used for transmission of textile production equipment such as weaving machines, rolling machines, printing and dyeing machines to improve production efficiency and product quality.
Printing machinery: Helical gear planetary reducer can be used for transmission of printing equipment such as plastic printers, flat printing machines, soft printers, etc., to achieve precise and fast printing processes.
The field of aerospace: Helical gear planetary reducer can be used as high-precision, high-performance, high-reliability forces, which are widely used in aircraft, missiles, satellites, aerospace and other aerospace fields.
Automotive industry: Planetary reducer can be used in the transmission of gearboxes, engines, hub reducers, power transmission, clutch and other components of the automotive industry to improve the power and fuel economy of automobiles.
The field of petrochemical industry: Planetary reducer can be applied to petroleum, chemical industry and other fields. In the process of natural gas, chemical production, it is used as a driver equipment.
Medical equipment: Helical gear planetary reducer can be used for transmission of medical equipment such as X -ray machines, CT machines, and nuclear magnetic resonance to ensure the stability and accuracy of medical equipment.
Metallurgical machinery: Helical gear planetary reducer can be used for the transmission of metallurgical production equipment such as rolling machines and casting machines to improve production efficiency and product quality.
Various industrial robots: Helical gear planetary reducer can be used for the transmission and execution agencies of various industrial robots to improve the accuracy and execution efficiency of robots.
The above are some of the machine segments applicable to helical gear planetary reducer, which can be applied to many other fields.
2. Technical Specifications
If you need other performance specifications, kindly contact us any time by sales@zionkaifull.com, or or whatsapp +8618682160096.
AL115 Series Helical Gear Planetary Gearbox General Technical Specifications
| Rated Input Speeds(RPM) | 2000 |
| Max. Input Speed (RPM) | 3500 |
| Max. Radical Force (N) | 9100 |
| Max. Axial Force (N) | 8200 |
| Efficiency (%) | 97 |
| Noise (dB) | 68 |
| Average Lifetime (hour) | 20000 |
AL155 Series 1-stage models main technical data
| Structure | 1-stage |
| Reduction Ratios | 3:1 | 4:1 | 5:1 | 7:1 | 10:1 |
| Rated Output Torque (N) | 240 | 360 | 360 | 360 | 240 |
| Emergency Stop Torque (N) | 720 | 1080 | 1080 | 1080 | 720 |
| Rotor Inertia (Kgcm2) | 12.31 | 7.54 | 7.42 | 7.25 | 7.14 |
| Blacklash (arcmin) | 2 types: <3arcmin for P0 precision
nd <5arcmin for P1 precision |
AL155 Series 2-stage models main technical data
| Structure | 2-stage |
| Reduction Ratios | 15 | 16 | 20 | 25 | 28 | 30 | 35 | 40 | 50 | 70 | 100 |
| Rated Output Torque (N) | 450 | 450 | 564 | 585 | 564 | 360 | 585 | 564 | 585 | 360 | 240 |
| Emergency Stop Torque (N) | 1350 | 1350 | 1692 | 1755 | 1692 | 1080 | 1755 | 1692 | 1755 | 1080 | 720 |
| Rotor Inertial (kg.cm2) | 12.35 | 7.47 | 6.65 | 5.81 | 6.34 | 6.34 | 6.34 | 4.08 | 7.5 | 7.5 | 7.5 |
| Blacklash (arcmin) | 2 types: <5arcmin for P0 precision
and <7arcmin for P1 precision |
3. Mechnical Drawings (In mm)
If you need need the mechanical drawings of a specific gearbox or need any customization of mechanical drawings, kindly contact us anytime by sales@zionkaifull.com, or WhatsApp +8618682160096.
Note: If you find difficulty in model selection, just kindly contact us and the most proper reducer will be recommended or customized.
More Types of HELICAL Gear Planetary Gearboxes Available
4. High Standard Quality Management System
5. Warrenty and Services
- Warranty period is from 18months to 2 years depending on products.
- 24*7 customer technical support by email, WhatsApp, TeamViewer, voice or video call etc.
- Remote or onsite technical training services etc.
- More services as per customer need.
6. Background Knowledge
The main differences between straight gear planet reducer and helical gear planet reducer is as followings,
Different structures. The internal solar wheels, large planet wheels and transmission gears of straight gear planet reducer are all straight gear; the internal solar wheels, large planet wheels, and transmission gears of the planet reducer are all helical gear.
Different precision. The first level accuracy of straight gear planet reducer is usually within 10 arc-min, and the detailed one can reach 6 arc-min; the first level precision of the helical planet reducer is about 5 arcs, and the detailed one can reach 1 arc-min.
Different torque and efficiency are transmitted. The straight gear planet reducer is under the motor axis, and the torque is less torque and the high efficiency is low when the straight gear is combined; The transmission device is stable, the tensile strength is high, and the efficiency is high.
Different noise. The noise and vibration of the planetary reducer are smaller.
The bearing capacity is different. The overlapping coefficient of the helical gear is greater than the overlap coefficient of the straight gear, so the bearing capacity of the helical gear is higher than that of the straight gear.
The support methods of planet stand are different. The planetary shelf of the helical gear must be a dual-supporting structure, and the straight gear can be used both with dual support or a single support structure.
The difficulty of manufacturing and assembly is different. When the straight gear reducers are manufactured, the difficulty and economical of the helical gear are often integrated because it needs to be treated with multiple slice straight gears.
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