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PLF160-L3 3-stage RATIO 64 to 512 High Quality High Performance Spur Gear Planetary Gearbox For CNCs And Various Industrial Automation Applications
1. Products Overview
High precision PLF160-L3-(64, 80, 100, 125, 160, 175, 200, 256, 320, 512)-S2-P2 series planetary gearboxs are widely used in industrial automation fields and warmly appreciated by our customers.
Planetary gearboxes machines are widely used in the industrial fields, especially suitable for applications that require high precision, high load and high reliability, such as CNC machine tools, civil carving machines, medical equipment, laser equipment, automobile manufacturing, robotics, metallurgy Rolling machines and roll machines, aerospace, military equipment, new energy system, communication automatic adjustable antennas, scientific measurement of calibration equipment, shipbuilding industry, etc.
The following are several common APPLICATIONS of planetary reducer in the industrial field:
Planetary gearboxes machines are widely used in the industrial fields, especially suitable for applications that require high precision, high load and high reliability, such as CNC machine tools, civil carving machines, medical equipment, laser equipment, automobile manufacturing, robotics, metallurgy Rolling machines and roll machines, aerospace, military equipment, new energy system, communication automatic adjustable antennas, scientific measurement of calibration equipment, shipbuilding industry, etc.
Machinery manufacturing: Planetary reducer can be used to drive various rotor components on the machine tools, such as lathes, milling machines, grinding machines, etc.
Packaging machinery: Planetary reducer can be used to drive various packaging equipment such as sealing machines, filling machines, labeling machines, and marking machines to achieve efficient and accurate packaging movements.
Textile machinery: Planetary reducer can be used for transmission of textile production equipment such as weaving machines, rolling machines, printing and dyeing machines to improve production efficiency and product quality.
Printing machinery: Planetary reducer can be used for transmission of printing equipment such as plastic printers, flat printing machines, soft printers, etc., to achieve precise and fast printing processes.
The field of aerospace: Planetary reducer can be used as high precision, high performance, high reliability forces, which are widely used in aircraft, missiles, satellites, aerospace fields.
Automotive industry: Planetary reducer can be used in the transmission of gearboxes, engines, hub reducers, power transmission, clutch and other components of the automotive industry to improve the power and fuel economy of automobiles.
The field of petrochemical industry: Planetary reducer can be applied to petroleum, chemical industry and other fields. In the process of natural gas, chemical production, it is used as a driver equipment.
Medical equipment: Planetary reducer can be used for transmission of medical equipment such as X -ray machines, CT machines, and nuclear magnetic resonance to ensure the stability and accuracy of medical equipment.
Metallurgical machinery: Planetary reducer can be used for the transmission of metallurgical production equipment such as rolling machines and casting machines to improve production efficiency and product quality.
Various industrial robots: Planetary reducer can be used for the transmission and execution agencies of various industrial robots to improve the accuracy and execution efficiency of robots.
Kaifull PRMCAS planetary gearbox feature and advantages
Rich specifications
The planetary deceleration machine is rich in specifications and provides a flexible and diverse choice for the power transmission system.
Planetary reducer has various designs of the input speed, output speed, output torque, and motion inertia, which provides a flexible and diverse choice for equipment design.
Multi-speed ratio, long service life
For the same load capacity, the planetary decelerator has a longer service life than a traditional reducer.
They have a variety of speed reduction ratios to meet the specific requirements of applications.
Small volume and light weight
For Kaifull PRMCAS planetary gearboxes, the highest quality material is used, so the rigidity, accuracy and durability of the gear, the power density, and power density are greatly improved than traditional materials, making the overall volume of the decelerator smaller and lighter, so the energy conversion efficiency is higher. At the same time, the overall volume and weight of the equipment can also be smaller.
High transmission efficiency
Planetary reducer can be as high as 98%in terms of efficiency. The main reason for this high efficiency is that its design is used by multiple star wheels to achieve efficient transmission. At this high efficiency, the original power of the equipment can be the original power of the equipment. The loss of mechanical energy loss is reduced a lot, and the fault tolerance rate is low and efficient.
High accuracy
Due to the large contact area of the planetary gear speed reducer and the number of gear wheels, the accuracy is high, which can meet the high-precision transmission requirements. At the same time, high-quality materials are used to make the accuracy stable running time. For example, it is very suitable for equipment such as machine tool machinery and spraying machinery to require high-precision requirements.
Naming Rules
2. Main Technical Specifications
If you need other performance specifications, kindly contact us any time by sales@zionkaifull.com, or or whatsapp +8618682160096.
| Matched Motors | Servos motor: 750W, 1000W, 1.5KW
Steppers motor: Nema 42 & 52, frame size 110mm & 130mm |
| Reduction Ratios | 64:1 | 80:1 | 100:1 | 125:1 | 160:1 | 175:1 | 200:1 | 256:1 | 320:1 | 512:1 |
| Backlash (arcmin) | <15 arcmin |
| Rated Input Speed (rpm) | 2000 |
| Max. Input Speed (rpm) | 3500 |
| Rated Outout Torque (N.m) | 900 | 900 | 900 | 580 | 580 | NA | 580 | 900 | 580 | 400 |
| Max. Output Torque (N.m) | 1800 | 1800 | 1800 | 1160 | 1160 | NA | 1160 | 1800 | 1160 | 800 |
| Rotor Inertia (Kgcm2) | 4.93 | 4.93 | 4.93 | 4.84 | 4.84 | NA | 4.84 | 4.84 | 4.84 | 4.84 |
| Max. Radical Force (N.m) | 2200 |
| Max. Axial Force (N.m) | 2300 |
| Average Lifetime (hours) | >20000 |
| Noise Level (dB) | 65 |
| IP Grade | IP65 |
| Lubrication | Long-term Grease |
| Efficiency | 95% |
| Weight (Kg) | 29 |
| Shaft Adaptor | Available |
Technical specifications of more models of PLF060 to PLF160 Series
| | | PLE060 | PLE080 | PLE090 | PLE120 | PLE160 | | |
| Model | Unit | PLF060 | PLF080 | PLF090 | PLF120 | PLF160 | Ratio | Stage |
| Rated output torque | N*m | 16.5 | 60 | 60 | 148 | 310 | 3 | 1 |
| 27 | 86 | 86 | 222 | 605 | 4 |
| 27 | 94.5 | 94.5 | 235 | 420 | 5 |
| 19.5 | 64 | 64 | 158 | (270) | 7(8) |
| 8.5 | 39.5 | 39.5 | 93 | - | 10 |
| | 96 | 96 | 250 | 680 | 12 |
| | 96 | 96 | 250 | - | 15 | 2 |
| 30 | 96 | 96 | 250 | 680 | 16 |
| 30 | 96 | 96 | 250 | 680 | 20 |
| 33 | 105.5 | 105.5 | 264 | 460 | 25 |
| 30 | 96 | 96 | 250 | (680) | 28(32) |
| 33 | 105.5 | 105.5 | 364 | - | 35 |
| 30 | 96 | 96 | 250 | 460 | 40 |
| 33 | 105.5 | 105.5 | 364 | (310) | 50(64) |
| 21.5 | 71.5 | 71.5 | 177 | - | 70 |
| 37.5 | 120 | 120 | 310 | 900 | 64 | 3 |
| 37.5 | 120 | 120 | 310 | 900 | 80 |
| 37.5 | 120 | 120 | 310 | 900 | 100 |
| 41.0 | 132.5 | 132.5 | 329 | 580 | 125 |
| 37.5 | 120 | 120 | 310 | (580) | 140(160) |
| 41.0 | 132.5 | 132.5 | 329 | - | 175 |
| 37.5 | 120 | 120 | 310 | 580 | 200 |
| 41.0 | 132.5 | 132.5 | 329 | (900) | 250(256) |
| 37.5 | 120 | 120 | 310 | (580) | 280(320) |
| 41.0 | 132.5 | 132.5 | 329 | (400) | 350(512) |
| Emegency stop torque | N*m | 2 times Rated output torque | |
| Norminal input speed | rmp | 3000 | 3000 | 3000 | 2000 | 2000 | | |
| Maximum input speed | rmp | 6000 | 6000 | 6000 | 3500 | 3500 | | |
| Maximum radial force | N | 170 | 1020 | 1020 | 2230 | 2200 | | |
| Maximum axial force | N | 120 | 850 | 850 | 1550 | 2300 | | |
| Efficiency | % | Single[97%] | Double[95%] | |
| Average lifetime | h | 20000 | |
| Weight | kg | 1.4 | 3.7 | 8.0 | 16 | 19 | | 1 |
| 1.6 | 4.2 | 8.9 | 18 | 25 | | 2 |
| 1.8 | 4.7 | 9.8 | 21 | 31 | | 3 |
3. Mechanical Drawings (in mm)
If you need customization of mechanical drawings, kindly contact us anytime by sales@zionkaifull.com, or whatsapp +8618682160096.
Also if u need the mechanical drawings of a specific gearbox, please kindly contact us also.
Note: If you find difficulty in model selection, just kindly contact us and the most proper reducer will be recommended.
More Types of Spur Gear Planetary Gearboxes Available
4. High Standard Quality Management System
5. Warrenty and Services
- Warranty period is from 18months to 2 years depending on products.
- 24*7 customer technical support by email, WhatsApp, TeamViewer, voice or video call etc.
- Remote or onsite technical training services etc.
- More services as per customer need.
6. Background Knowledge
The working principle of planetary reducer is based on the basic principles of the planetary rotation system. It consists of multiple planet wheels, inner gear, solar wheels, and frameworks. The number of planet wheels can be selected according to the demand for deceleration and the efficiency of transmission, usually 3 to 8. The inner gear is fixed in the frame, while the solar wheel is a central wheel, which is connected to the input shaft. When the input shaft is rotated, the solar wheels drive the planet to rotate. While the planet wheel revolves along the orbit of the inner gear, it also rotates along its own axis. This special way of exercise enables the planetary wheel system to achieve a large deceleration ratio, and also ensures the stability and accuracy of the transmission.
The rotation of the input shaft is passed to the planet wheel through the solar wheel, and the planet wheel starts to rotate under the drive of the solar wheel.
While the planetary wheel revolves along the track of the inner gear, it also rotates along its own axis. This special way of exercise enables the deceleration ratio of the planetary wheel system.
The revolver and rotation of the planet wheel pass the power to the planetary rack, and the planetary shelf transmits the power to the output shaft, which drives the entire decelerator to rotate.
Under the precision manufacturing and installation of the decelerator, the stability and accuracy of the transmission are guaranteed, enabling the planetary reducer to achieve a high -precision deceleration effect.
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Spur Gear Planetary Gearbox High Torque PLF160-L3 RATIO 64 TO 512 Images
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